2024-Current Bagger Highway Peg Crashbar

                                                   

                  2024–Current Bagger Highway Peg Crashbar

Installation Instructions

Installation Steps:

1. Remove Factory Crash Bar (if equipped):

  1. Begin by removing the factory shroud around the radiator to access the upper engine guard mounting bolts.
    • The shroud is retained by four rubber isolators and can be removed by pulling it directly forward.
    • Tip: Work one corner at a time for easier removal.
    • Best performed with the bike on the ground so the front wheel can be turned for added clearance.
  2. Once the shroud is removed, loosen the two 1/4"-20 bolts securing the upper mount of the OEM crashbar.
    • These are slotted, allowing the bar to be lifted off without fully removing the bolts.
  3. Next, remove the two 3/8"-16 bolts from the lower mounts to fully detach the factory crashbar.
  4. After removing the bar, go back and remove the two upper 1/4"-20 bolts from the frame.

2. Install Bung King Crashbar:

  1. Position the Bung King crashbar so the upper mounting tabs align with the frame.
  2. Using the supplied 1/4"-20 bolts and small washers, thread them into the upper mount tabs.
    • Do not fully tighten yet—leave these bolts loose until lower mounts are in place.
  3. Install the lower mounting bolts and spacers as follows:
    • Primary (left) side: Use the larger diameter / shorter spacer and the shorter 3/8"-16 bolt.
    • Exhaust (right) side: Use the smaller diameter / longer spacer and the longer 3/8"-16 bolt.
    • Each spacer goes between the crashbar and the OEM engine guard mount.

3. Final Tightening:

  1. Once all four mounting bolts are installed and properly aligned:
    • Apply blue Loctite to each bolt.
    • Tighten all bolts securely using the appropriate tools.

Notes:

  • Double-check all fasteners after the first ride.
  • Periodically inspect for tightness and spacer alignment.